Olsem Wanem Pekejing Na Printing Indastri I Stap Longwe Long Smat Menufakturing?

Evri dei mifala i tokbaot ol faktri we oli no lukluk long olgeta, ol laet blong laet-aot, ol smat fektori, ol indastri 4.0, integresen, mo fasin blong mekem ol samting blong Saena 2025. I tru, stamba konten blong olgeta i "smat manufakturing." Taim yumi toktok long "smat manufakturing," ol wok bilong yumi long wokim ol samting bai pilim wari bikos ol manmeri husat i toktok long ol dispela tingting i wok moa long ol non-manufakturing Intenet megafon o ol intanet elit, tasol ol i mekim "kros{5}}borda". Lukim bihain taim bilong ol bikpela samting bilong wokim ol samting bilong wokim ol samting.

Intelijen wok em i wanpela man-masin integreted sistem i gat ol gutpela masin na ol saveman bilong man. Em i yusim kompyuta long bihainim pasin bilong ol man long kisim save, na long dispela rot em i senisim wok bilong tingting bilong ol man long ples bilong wokim ol samting. Intelligent teknoloji bilong wokim ol samting i stap long moden sensing, netwok, kompyuta, otomesen na ol narapela edvans teknoloji, long rot bilong intelijen luksave, human-}} kompyuta intareksen, disisen-}meking na implementesen, long winim intelijen manufakturing proses.

Ol kompyuta, Intenet, na otomesen i no nupela samting. Bilong wanem tingting bilong "gutpela tingting" i kamap nau? Bikpela samting bilong sensa teknoloji bilong nau, ol kain kain kompleks algorithm, softwea na kompyuta opereting spit i bin kamap long bikpela mak tru, na ol i ken yusim long skelim ol wok long taim stret na mekim ol wok bilong "i no klia".

Yumi save se fas indastrial revolusen i bin fas teknoloji revolusen long histri blong ol man we ol Briten oli statem long ol yia 1860. Em i bin kisim mak long senisim ol masin bilong han bilong wok long han na yusim ol stim ensin olsem wanpela pawa sos. Bihain long 100 yia pinis, namba tu Indastriel Revolusen i bin kamap long pinis bilong 1960s. Mak bilong em i bin bikpela yusim bilong lektrik pawa na i no long stim pawa, we i promotim bikpela{{6}skeil indastriel prodaksen. Na tu, bikos long pawa, ol elit mausman olsem Siemens, Gram, Edison, na Bell i bin kamapim ol samting bilong lektrik. Namba tri indastri revolusen i bin gat mak bilong invensen na aplikesen bilong ol ilektronik kompyuta. Em i bin kamap long ol infomesen kontrol teknoloji revolusen long planti wok na promotim otomesen bilong indastriel prodaksen. Namba foa indastri revolusen em i kirap tasol bilong wanpela taim bilong gutpela tingting i kamap long ol infomesen sistem bilong bodi.

As bilong smat woking

Taem i kam long saed blong fasin blong mekem ol samting, yumi mas andastanem ol ki step blong smat manufakturing: stet aweanes (luksave stret long ril-taem raning status blong wan divaes o sistem)→riel-}taim analisis (fast na stretpela prosesing na prosesing bilong kisim ril-taim opereting stet data)→disisen bilong otonomous- (Olsem ol data prosesing risal i kamapim, ol jasmen na disisen i kamap otomatik bihainim ol set rul. I klia olsem, ol dispela fopela step antap em i wanpela klos i pas-}lip intelijen sistem we i kontrolim masin long kamapim gutpela wok bilong wokim ol samting.

Wanem nao ki core blong smat manufakturing? Em i "data driven"!

Tupela ki samting bilong smat wok: Namba wan, ol data na infomesen softwe sistem (onlain oda sistem, ERP sistem, MES sistem), ol kampani bilong bungim ol samting na ol kampani bilong prinim ol samting i laik mekim wok bilong wokim ol smat, namba wan wok em long karimaut infomesen konstraksen, kamapim wanpela data bearing Na data transmisin infomesen menesmen sistem, dispela sistem em i bren neural netwok sistem we i save givim ol data ol i nidim bilong wokim ol gutpela tingting; Namba tu em ol samting bilong wokim ol hatwea we inap wok wantaim sofwet sistem antap.

Ol samting bilong wok bilong putim ol samting na wok bilong prinim buk

Wok bilong wokim ol samting i ken bruk i go long tupela kain samting i dipen long wanem kain samting.

01 Proses Menufakturing

Ol mak bilong proses-taip indastri bilong wokim ol samting em olsem prodak i gat kain kain samting i stap stret na singel-spesis prodaksen volium i bikpela; ol i stretim ol samting bilong wokim ol samting bihainim lain bilong ol prodak na ol inap luksave long ol wok bilong bungim ol lain. Olsem, kaikai, marasin, petrokemikel na ol narapela indastri em ol wok bilong wokim ol proses.

02 Diskrit Menufakturing

Diskrit wok bilong wokim i gat planti kain kain prodak na liklik kain kain prodaksen; ol rot bilong proses i no stap stret, na ol i sotpela, sotpela, na ol i hatwok; em i hat long kamapim ol asembli lain, na ol i putim ol samting bilong wokim ol samting bihainim pasin bilong mekim wok, na ol samting bilong prosesim o semi{0}}}prodak i save kamap. Nid blong karem.

Pakejing na printing indastri em i wanpela kain diskret indastri bilong wokim ol samting, na em i gat ol klia pasin bilong pasin bilong stretim ol samting bilong yu yet.

Indastri bilong paketim na prinim ol samting long ol smatpela man bilong wokim ol samting?

Dispela pepa i stori long pepa bilong prinim pepa olsem wanpela eksampel. Indastri blong printim ol samting blong printim ol samting i sem mak tumas. Olsem mipela i bin tok antap, ol i mas wokim ol smatpela samting long rot bilong ol data. I min se, stat long koleksen blong infomesen long saed blong dimand blong kastoma i go long jeneresen mo transmisen blong ol relevan opereting parameta infomesen insaed long fektori, i go long intelijen operesen blong ol ikwipmen, ful proses ia i draevem tru long data. Long ol wok bilong putim ol samting na wok bilong prinim ol samting, dispela i no wanpela salens tasol em i wanpela bikpela salens! Speseli, blong kasem ful data-}draev, yu nid blong winim plante strong ples.

Fortress 1 Oda sistem bilong Oda

Iusum Intanet teknoloji blong kasem stret ol diman data long klaen, we i inkludim prosesing kwantiti, ol spesifikasen blong prodak, ol proses data, mo ol faenfaesing kastoma grafik fael. Nomata we i had lelebet blong kasem onlaen oda sistem, plante long ol printing e-}komes kampani oli implementem finis mo oli putum finis long praktikol operesen, olsem "Prinsipol Wol," "Sunsaen," "Evergreen," "Sentury, Kaiyuan." Tasol, plis luksave olsem ol dispela printed e-}komes onlain oda sistem ol i save yusim moa yet long sait bilong komesel printing. Eksept long liklik lain tasol olsem "E Box Printing", i gat liklik onlain otomatik oda risiv sistem bilong paketim na prinim e-komes kampani. Em i no isi wok bilong ol wok bilong putim ol samting na wok bilong prinim ol samting bilong winim namba wan strongpela banis. Difrens bitwin tufala i no ripit long ples ia.

Fot 2 i bildim ERP sistem

ERP sistem em i data sos bilong bisnis pefomens, i tru, em i wanpela pe bilong ol lait ai bilong ol bisnis opereta. Ol bikpela ERP sistem i save gat ol dispela modul: ol samting, prodak BOM, ol risos bilong ol ikwipmen bilong ol wokmanmeri, menesmen bilong ol samting bilong putim samting, menesmen bilong ol samting bilong salim samting, menesmen bilong ol kastoma, wok bilong lukautim ol wok bilong ol saplaia, wok bilong wokim ol woksop na ol stetistik bilong mani.

ERP sistem i givim ol objektiv na taim data sos bilong entaprais disisen-meka long skelim bisnis pefomens long ril taim na kamapim ol bikpela disisen. Em i wanpela data sos tu bilong wokim ol gutpela tingting.

ERP sistem em i namba wan na namba wan plen bilong prodaksen long otomatik sediulim data proteksen bilong APS. ERP sistem i wankain olsem ol data ol i kisim long onlain oda sistem wantaim BOM bilong proses prodak i stret wantaim long kamapim ol kastoma oda i stret wantaim, prosesim ol wok oda na ol raw materiel baim oda, na autputim prodaksen plening sediul. Taim wok bilong wokim ol samting i pinis, kastoma i ken givim em. Plan blong delivery blong taem blong delivery i infomem delivery blong ol guds i go long kastoma long taem.

ERP sistem em i as data sistem bilong wokim ol gutpela tingting. Bikos ERP sistem i bungim olgeta data olsem ol sels, ol proses, ol samting, ol prosesing, ol warehaus, na ol kos bilong mani, ol dispela data strim i save kirapim ol risos rikwaemen bilong ol operesen bilong kampani, we i wankain olsem muvim olgeta bisnis menesmen link long oflain i go long onlain, na bisnis bilong entaprais em i nature. Long wok bilong ol data na proses. I klia se, ol ERP sistem oli givim wan rij data sos blong data-}riven smat manufakturing.

Fot 3 i bildim MES sistem

MES sistem em i wanpela sistem bilong wokim ol samting. MES sistem i konekt long ERP leit, bihain long en i gat eksekesen leit bilong otomesen divais.

1 MES sistem i kisim ol opereting paramita long ERP sistem, na gutpela operesen long rot bilong indastriel kontrol seva na PLC kontrola draiv ikwipmen. Eksampol, ol dijitol teknoloji olsem servo, jet printing, laser, mo 3D oli yusum blong draevem ol aktueta blong luksave fisikol prosesing blong ol operesenol parameta olsem ol spesifikasen mo ol grafik konten blong ol prodak blong pakej, inkludim smat jenis ova.

MES sistem i save bungim na go insait long ol status paramita bilong ol kain kain wok long ril-taim long rot bilong indastriel kontrol seva na PLC kontrola na i go insait long ERP sistem, na dispela i larim ERP sistem i ranim stretpela na gutpela data.

3 MES sistem na ERP sistem wantaim i kamapim wanpela gutpela intelijen manufakturing klostu-}lup sistem bilong plenim, kontrolim, bekim, na stretim.

Fot 4-pela hadwea samting bilong wokim ol samting inap long data intareksen (autsos o self- ol i wokim)

Yumi lukluk long ol kain kain proses o proses long wokim pepa paketing na printing. Wanem nao paoa blong ol devaes ia blong naoia blong wok wetem data?

(1) masin bilong prinim .

Ol dijitel pres we i stanap long dijitol ink-jet/elektrostatik imejing teknoloji oli ol fas divaes blong smat manufakturing long printing indastri (CTP i no lukluk yet). I tru, ol dijitol printing pres oli luksave dijitol otomatik intaraksen blong ol impoten grafik konten long proses blong printing, mo long wei ia i luksave se i gat ol waes manufakturing mo intelijen konvesen. Dispela em i wanpela bikpela senis long teknoloji long wokim ol gutpela wok bilong prinim. Tasol, mekanik eksen bilong helpim wok hap i no inap tru long luksave gut long gutpela senis, olsem dijitel printing pres i save go bek i save go bek, pepa{4}}}feid dijitel printing pres Feida i senisim ful intelijens na ol narapela samting.

(2) Ol samting bilong stretim graun antap

Bes long dijitel inkjet teknoloji na dijitel piksa luksave na posisen teknoloji, UV dijitel gluing masin, UV dijitel embosing masin na dijitel hot steming masin, dijitel otomatik intareksen bilong UV glasing konten, embosing konten na hot stamping konten i ken kamap. Implementim wok bilong wokim ol samting na senisim gutpela tingting. Dispela em i wanpela revolusen teknoloji bruk tu long smat wok bilong wokim ol proses bilong tritim pes long ol yia i go pinis. Tasol ol mekanik eksen bilong ol helpim wok hap bilong ol dispela divais i no inap yet long kamap tru, olsem ful-}tingting senis bilong ol fida na ol hot foil.

Antap long dispela, ol samting bilong tritim pes olsem wara- beis koting, kalenda, na laminesen long proses bilong tritim pes i no kamap yet olsem wanpela intelijen manufakturing prototaip.

(3) Dae-}}tokting mo kris masin

Ol dijitel dai kating masin i bihainim dijitel laser katim teknoloji, olsem Hai Ke na Han Guan Hua, i bin winim bikpela mak bilong gutpela tingting long gutpela pasin bilong katim na katim ol daiman; Hai Ke i yusim wankain 3D printing teknoloji (Hai Ke DART Ol i bin luksave long gutpela loding na senis bilong indentesen steel waia, tasol dijitisasen bilong indentesen daunbilo mol i no kamap yet, na dispela em i stret ki kontrol poin bilong kamapim gutpela luksave bilong smat glu bokis. Antap long dispela, ol mekanik eksen bilong ol auxilieri wok pat bilong ol na ol i no inap tru long kamapim dispela smat glu bokis. Na olgeta-}… gutpela tingting bilong senisim ol samting ol i kisim.

(4) Gluer bilong folda

Mipela i no lukim yet prototaip bilong wanpela smat folda-gluer. Nau mipela i lukim tasol folda folda bilong BOBST{-}gluer i adoptim step teknoloji i go long semi-}}automatik stretim rot bilong foldim fomat bilong katon fomat. Bihain long wok oda i pinis, kompyuta i rekotim ol paramita bilong posisen bilong bodi, na narapela taim "wanpela-tat senis oda" ol i ken yusim tasol. Simpol bokis taep. Dispela em i Feida sais "wanpela-lik riplesmen" teknoloji we i bin kamap planti yia i go pinis long ol ofset pres. I klia se, folem ol jenis long ol multi-dimensenol parameta blong katon materiel, saes, kaen bokis, kris fos mo spid, yumi save tingbaot se dijitol intelijen operesen blong folda-gluer bae i wan long ol hadwea divaes we i had moa blong winim.

(5) Gutpela Kwaliti Monitoring

Bes long CCD linear dijitel skening/dijitel piksa (fes) aidentifikesen teknoloji na glu stik masin lik diteksen teknoloji, yusim dijitel teknoloji long winim long-lain monitoring bilong prodak kwaliti, na seperesen bilong ol prodak i no kwalifai, maski hevi i bikpela tru, tasol em i bin winim. Long nau, mipela i bin lukim moa na moa aplikesen insait long indastri bilong gluim ol bokis onlain inspeksen masin na ol masin bilong painim lik long intanet.

Fotpela 5-pela Peking Kod i pinis垛Smat Lojistik Lain

Had blong realisesen blong finis prodak pakejing kod mo smat logistik laen i smol lelebet, mo i bin kamtru finis. Olsem, ol otometik paketing na paletizing logistik lain bilong planti glu masin i bin kamap gut long sampela kampani bilong wokim ol samting insait long indastri.

Fortress 6 Dijitel Intelijen Storej Sistem (ol raw materiel mo ol finis prodak)

I no hatwok long luksave long dijitel intelijen stoa sistem na ol i bin yusim planti long indastri.

Fortress 7 prosesing o semi-}ol prodak long proses bilong gutpela trenspot, trensfe, inap long pinis prodak i stap long bokis otomatik boks

Ol samting ol i bin prosesim o semi-pinis prodak i gat gutpela koneksen na ol i transferim namel long ol proses (wok stesin) inap ol prodak i pinis i pulap otomatik. Long wok bilong putim ol samting na prinim ol samting, ol i no painim wanpela gutpela rot inap nau, na i no gat rot bilong senisim ol samting i ken senis. Sapos em i ken kamap, em bai daunim tru status quo bilong wokim ol samting bilong wokim ol samting long dispela indastriel na kastomais indastri bilong ol wok bilong putim ol samting na prinim ol samting. Long bihain taim bihain, yumi mas luksave gut na luksave gut long gutpela wok bilong wokim ol samting bilong wokim ol samting na wok bilong prinim ol samting, na gutpela tingting bilong wok bilong en i hatwok tru.

Long tok klia, wok bilong wokim ol samting na prinim ol samting i mas winim gutpela wok bilong wokim ol samting, na i gat planti ol strongpela banis em ol i mas winim. Ol kampani bilong pakim na prinim long ol narapela narapela step, moa yet ol entaprais long indastriel 2.5 stej, tru tru, i mas kamap pastaim long indastri 3.0 stej, yusim IT teknoloji long kamapim na kamapim gut infomesen menesmen sistem bilong entaprais. Nomata long stej blong ol kampani blong pakej mo printing, rod blong gat save i save had nomo afta long faswan, afta long fas pat blong ovarol.

I save luk se i no gat wan redi-long paket mo printing intelijen manufakturing sistem o intelijen fektori blong yumi save pem. Iven sapos yumi save pem blong pem, i no longtaem, evriwan bae i foldaon long "Red Sea" we i no gat man, from se ol samting we oli rere blong stap long hem bae oli neva stap olsem stamba kompetitivnes blong olgetawan. Long wanem hap bilong ol tumbuna paketing na printing kampani i gat ol diskret, ol samting i save kamap na ol samting ol i wokim long laik bilong ol yet, bilong muv strong i go long smat wok, dispela wok i mas stap olsem "wanpela{5}}hand projek." Em i nidim ful wok bung bilong ol fainensel risos, eneji, na pasin bilong sanap strong. Sapos nogat, em inap pas tasol wantaim smatpela visen long wol!