Eksperiens bilong printim Kwaliti Menesmen

Jun 29, 2018

Larim wanpela toksave


I gat planti samting i save bagarapim kwaliti bilong prinim, olsem kwaliti bilong ol samting i no bin kamap yet na ol samting bilong helpim wok, kwaliti bilong pastaim, kwaliti bilong plet, skil bilong ol samting bilong wok, wok bilong ol ikwipmen, temperaja na humiditi long woksop, ing na wara balens. Eni problem wetem eni wan long ol samting ia bae i afektem stret o i no stret long kwaliti blong print. Olsem na bilong wanpelaprinting kampani, printing kwaliti menesmen i mas inkludim olgeta proses bilong prinim prodaksen olsem preprepres disain, redi bilong prinim, printing prodaksen, na pinis prodak inspeksen, olsem na em i mas lukautim gut printing kwaliti bilong ol prodak ol i prinim.


Disain bilong Prepress

Ol i bungim pepa bilong pastaim bihainim nem bilong prodak na ol i putim long folda bilong prodak i stret wantaim. Afta we yu konfemem se i no gat ol nara fael we oli joen wetem, jekem fael blong hanraet we yu kasem. Ol samting bilong sekim em: sapos resolusen bilong piksa i kamap long 300 dpi, sapos font i no stap, na sapos ol i wanbel long printing long yusim CMYK kala mod (sapos ol i yusim ol narapela kala mod, ol i mas senisim kwiktaim). Maski em i no stap, sapos leit i gat ol samting i no stret o i no inap long mak bilong en, na sapos teks i no stret o nogat. Sapos yu gat wanpela bilong ol dispela hevi antap, yu mas givim bekim long kastoma long taim na toktok wantaim kastoma. Afta we oli konfemem se orijinol fael i oraet, ilektronik fael (AI fomat, CDR fomat) blong stap aotput i jeneret, mo afta, kompiuta produsa i mekem wan self- blong jekem long ilektronik fael folem ol rikwaemen blong prodaksen instraksen pepa, we i lukluk long jekem sapos rod blong link map i stret o no. Edisen) Sapos sais, konten, daireksen (linkej mode) i no stret. Afta we yu finisim self-te, wan VPS fael blong isi skrin pruf i kamaot. Ful-}}taim inspekta i save karimaut self-'inging bihainim ol samting bilong prodaksen oda, na i lukluk long sekim sapos ol samting i stap insait, ol kala, na ol narapela samting i pas wantaim ol samting bilong prinim pepa (linkage) i no stret. Afta long konfemesen, ol bisnis man o kastoma i konfemem ilektronik pepa afta long dijitol pruf olsem we i nid. Afta we oli konfemem, oli nidim blong mekem ilektronik pepa ia blong mekem ofisoli folem ol instraksen.


Wok bilong prinim

(1)Inspeksen bilong ol raw na helpim samting

Ol raw na helpim samting bilong wokim ol samting bilong prinim i mas glasim gut pastaim long ol i yusim. Ol inspeksen konten i inkludim lukluk, kwantiti, model spesifikasen, na hevi. I nid blong yusum ol stret tul blong testem, ol tul, mo ol tul long taem blong proses blong inspeksen. Eksampol, prekoting film korona tritmen i nidim blong yusum 38# daen pen blong droem wan laen long fes blong prekot film wetem wan stret paoa. Sapos lain i no go liklik o i go antap bihain long 5-pela seken, dispela i soim olsem prekot piksa i wok long pasim pawa. Halo tritmen. Narapela eksampel, taim yu sekim ink adhesen long pes bilong PP film, ol i ken yusim wanpela simpol rot bilong skrapim neil, na ol i skrapim ol nil i go i kam long ples bilong prinim inap 4 o 5-pela taim. Ol i ting ing i orait long kisim na ol i no ken pundaun. Em i simpol na i wok gut.


(2)Fes tri-level kauntasain

Bifo long fomol printing prodaksen, i nid blong saenem fes sample, mo tri-level kaontasaening bae oli karemaot, inkludim lida, kwaliti inspekta mo monita. Long taim bilong wok bilong kamapim ol samting bilong prinim buk, opereta i bin mekim wok bilong kisim sempel bihainim ol samting Sanqin i laikim (komesel miksing, wok bilong kisim sempel bilong wok hat, na ol blangket bilong rausim graun long graun), taim ol i skelim wantaim namba wan sempel, na ol i painimaut olsem ol i bin stretim dispela hevi long taim stret. Ol kwaliti inspekta i save mekim ol random inspeksen, rekotim ol hevi ol i painim, toksave long ol opereta long ol senis long taim stret, na rausim ol poin bihainim ol tok bilong kwaliti skoa, na mekim ol statistik bilong mun, na rausim ol bonas i stret long olgeta mun bihainim ol mak bilong ol, long rot bilong askim ol opereta. Strongim gutpela luksave.


(3)Woksop tempereja na humiditi kontrol

Ol senis long temperaja na humiditi bilong woksop bai i afektim stret wok bilong ol raw na helpim samting, olsem liklik tempereja long taim bilong kol, isi long mekim pepa stretim na defomesen, ink na adhesive fluiditi i bagarap, we i no stret long afektim kwaliti bilong printing. Olsem na, stua bilong prinim ol samting i nidim temperaja na humiditi oltaim, ol i kontrolim jeneral tempereja long (21 ± 2) digri , na humiditi i kontrolim long 45% ~ 60%. I gud blong stretem tempereja mo humiditi blong woksop ia yusum ol ea kondisen, ol fan blong mekem hat, mo ol masin blong karemaot win.


(4)Ol prodak menesmen i gat asua

Ol prodak we oli putum olgeta oli wari moa long ol foren materiel we oli stap long fes blong ol prodak we oli printim, speseli ol prodak blong meresin we oli kotem. In order to avoid the generation of foreign materials in the membrane, in accordance with the requirements of clean production and set-up management, the production workshop is not allowed to open windows, and the drainage vents and factory toilets connected to the outside are added with screens, plastic curtains, floor drains, mosquito killers, and anti-mosquito lamps. Ol rat na ol ples bilong flai moskito, na ol narapela samting, na planti taim ol i save sekim wok bilong stretim. Wok bilong lukautim woksop skwat lida i gat wok long painim ol hevi na ripot i go long mentenens dipatmen.


Kwaliti inspeksen

Kwaliti kontrol na menesmen bilong wanwan proses long printing prodaksen i mekim na prodak kwaliti i inapim ol standet rikwaemen. Kwaliti inspeksen i ken bruk i go long dispela tripela level.

Wanpela-level inspeksen em "self-'test" na opereta i save mekim. Bihain long em i kisim oda bilong wokim, opereta i mas lukluk gut na sekim sapos pepa bilong instraksen instraksen, sempel pepa, na layout konten i wankain. Sapos i gat hevi, ol i mas toktok hariap long ol wokmanmeri i stret; sapos i no gat wanpela samting i no stret, ol i ken putim long prodaksen redi na masin i ken stretim long prodaksen stet. Ol pruf we oli prodiusum (ol spesifik prodak oli yusum red-ol membran inspeksen bod blong ol defekt olsem ol blangket we oli no stret) oli jekem, mo oli saenem olgeta afta we oli mitim ol kwaliti standet, mo oli mekem fomol prodaksen. Long proses bilong prodaksen, taim wanpela abnormal situesen i kamap, na dispela i mekim na ol i putim bek long prodaksen, em i mas makim pepa strip na karimaut wanpela ki inspeksen long prodak. Long wanwan proses prodak, opereta i mas makim "wetim inspeksen" long turn-ap oda.

Seken inspeksen em "spesel inspeksen", we ol i save mekim long ol kwaliti inspekta bilong wanwan proses long sekim sapos ol prodaksen instraksen, ol pruf, na ol leit i wankain wantaim narapela. Folem ol kwaliti standet blong prodak mo ol fasin blong inspeksen, inspeksen i lukluk long ol samting we i stap insaed long proses ia. Lukluk gud long proses blong tekem sampling frekwensi i no less long 4 taem, we wanwan i kasem 2 taem, blong mekem se kwaliti blong prodak i save kontrolem eni taem. Antap long dispela, ol i mas glasim gut olgeta prodak long kwaliti inspekta taim prodak i go het. Ol prodak tasol i gat "kwalifait" long lista bilong oda i ken go long narapela proses.

Namba tri-level inspeksen em "mutual inspeksen", na kwaliti bilong prodak long proses i go pinis i sekim long narapela proses. Semi{2}}}pinis prodak i konfem long kwaliti inspekta bilong proses bipo i ken ron i go insait long narapela proses, na opereta na kwaliti inspekta bilong narapela proses i mekim wok bilong glasim tupela long semi-finis prodak ol i wokim long proses i go pinis, na ol i sekim semi{4}}ol prodak na ol pinis prodak i no gat kwalifai. Wokim kwaliti didaksen bilong ol risponsibel manmeri o kwaliti eksiden asesmen long fektori.


Prodak tes

Inspeksen bilong ol prodak i pinis i bihainimol kwaliti standet bilong kampani. Sapos ol wan wan prodak i gat ol standet bilong kastoma, ol bai mekim wok bihainim ol standet bilong ol kastoma. Sampling rot bilong ol prodak i pinis i bihainim GB/T 2828.1-2012 "Samting Inspeksen Prosedur Hap 1 : Batch Inspeksen Sampling Plen i kisim bek i kam bek long Akseptens Kwaliti Limit (AQL)", na mak bilong kwaliti bilong glasim i adoptim jeneral inspeksen level (II) Nomal inspeksen level (II) Nomal inspeksen level (II) Nomal inspeksen level (II) Nomal inspeksen level i adoptim jeneral inspeksen level (II) 2 taip. Ol inspeksen aitm bilong pinis prodak stoa i save kamap wantaim referens long ol kwaliti inspeksen standet bilong wanwan proses, na wanpela seklis bilong ol pinis kago entri i ken stap seperet long ol bikpela kastoma, na ol ki konten bilong ol kastoma standet i ken stap insait long seklis. Ol i save kaunim seklis bilong inventori bilong olgeta mun bilong ol samting ol i wokim pinis na ol i save pasim long ol volium.


Tritmen bilong ol kwaliti isu

Ol hevi bilong kwaliti i ken bruk i go long ol hevi insait long bodi na ol hevi bilong kwaliti bilong ausait bihainim ol narapela narapela as bilong infomesen. Dispela hevi insait long kwaliti i makim ol gutpela hevi i stap long wok bilong kampani insait long wok bilong prinim ol buk. I gat ol bekim i kam long wokbung bilong prodaksen, na kwaliti inspekta i painim. Dispela hevi bilong ausait i makim gutpela hevi we kastoma i givim bek. Kastoma bai givim bekim long kwaliti hevi long selsman na selsman bai givim bekim long kwaliti dipatmen. Kwaliti dipatmen i save skelim ol as bilong ol hevi na kamapim ol rot bilong stretim ol hevi. Responsibol dipatmen i gat wok long oganaisim implementesen. Kwaliti inspekta i gat wok long bihainim na verifikasen, olsem na em i kamapim klostu -}lup kontrol.

Askim wok painimaut